Daily Maintenance and Management of Corrosion-Resistant and Wear-Resistant Slurry Pumps
Daily maintenance and management of corrosion-resistant and wear-resistant slurry pumps involves adopting various measures to mitigate the aforementioned impacts. The methods are as follows:
Pre-Commissioning Preparation for Equipment Maintenance
① Formulate equipment maintenance procedures.
② Compile and fill out equipment lubrication cards, and draw lubrication charts.
③ Provide technical training for employees, guiding them to learn about the equipment's structure, performance, operation, maintenance, and safe handling. Conduct theoretical and operational assessments; only qualified personnel are allowed to operate the equipment.
④ Prepare necessary maintenance tools, instruments, and lubricants that meet the requirements.
⑤ Conduct a comprehensive inspection of the equipment's installation, accuracy, performance, safety devices, control and alarm systems, etc. Check and verify all accessories. The equipment can only be put into use when everything is ready.
Strict Implementation of Post Responsibility System During Equipment Operation
During the operation of corrosion-resistant and wear-resistant slurry pumps, strictly implement the patrol inspection system and fill in the contents specified in the record forms. This ensures that all signs of accidental failures and abnormal conditions are detected early and handled promptly and accurately, restoring normal operation in the shortest time and achieving safe operating performance.
In the production processes of petroleum and chemical industries, the most common issues are wear, erosion, fouling, and aging. Wear is usually caused by relative friction during pump operation; erosion is caused by the conveyed medium, electrochemical corrosion, stress corrosion, etc.; fouling is caused by dust, oil stains, etc.; and aging is caused by material degradation, embrittlement, and deterioration.
The degradation of pump performance does not only refer to malfunctions that cause shutdown. Even if the pump is still running, a decline in output, quality, and yield, or low efficiency and increased consumption should be strictly regarded as performance degradation or deterioration. Such phenomena are also considered failures of magnetic drive pumps even if they do not shut down. Due to the influence of these factors, the service life of the pump is shortened and fails to reach the expected service cycle.
Daily maintenance and management involves adopting various measures to mitigate the aforementioned impacts. The methods are as follows:
Pre-Commissioning Preparation for Equipment Maintenance
① Formulate equipment maintenance procedures.
② Compile and fill out equipment lubrication cards, and draw lubrication charts.
③ Provide technical training for employees, guiding them to learn about the equipment's structure, performance, operation, maintenance, and safe handling. Conduct theoretical and operational assessments; only qualified personnel are allowed to operate the equipment.
④ Prepare necessary maintenance tools, instruments, and lubricants that meet the requirements.
⑤ Conduct a comprehensive inspection of the equipment's installation, accuracy, performance, safety devices, control and alarm systems, etc. Check and verify all accessories. The equipment can only be put into use when everything is ready.
Strict Implementation of Post Responsibility System During Equipment Operation
During the operation of corrosion-resistant and wear-resistant slurry pumps, strictly implement the patrol inspection system and fill in the contents specified in the record forms. This ensures that all signs of accidental failures and abnormal conditions are detected early and handled promptly and accurately, restoring normal operation in the shortest time and achieving safe operating performance.